Aug 19, 2010 throw a stone at any gathering of makers, and youre likely to hit somebody who owns a set of diysavant dave gingery s classic books on building your own machine shop by casting scrap aluminum, melted in a charcoalpowered bucket furnace, into sand molds formed by wooden patterns. Gingerys approach to making the rotating head was to cast the ram around a steel core. Mini mill cnc conversion, gives some good tips on improving the accuracy of the z axis feed. In the early 80s dave gingery published a book describing a home brew charcoal fired foundry, intended mostly for the melting of aluminum. Using castings from the charcoal foundry and simple hand methods you can build a sturdy and accurate bed for a metal lathe. My fist post this is a gingery lathe i built about 20 years ago i pretty much built the whole thing with minimum departures from the book. Introduction and hand scraping the bed casting duration.
The multimachine open source concrete lathe project an almost free metal lathe, drill and milling machine accurate, and scalable to almost any size the technology used has been proven for almost 100 years easily made from scrap, steel bar and concrete mix built with common hand tools, a drill and a few small welds. The metal lathe build your own metal working shop from. Even if you already have a lathe and other equipment this simple foundry setup will greatly expand the capacity of. Black locust cabinetmakers workbench ebook plans available homebuilt wood lathe. Lionel olivers gingery lathe project lionel put together a great build log of his gingery lathe. Building a metal lathe based on the following david gingery s books. Stepbystep blueprints gingery lathe plans pdf get access to plans gingery lathe plans pdf our woodworking experts show you how no cc required gingery lathe plans pdf get access to planshow to gingery lathe plans pdf for diy cat bowl hangs from the ceiling. By priceperformance considerations a charcoal fired foundry is one of the best tools out there, and as an added bonus, casting is fun. What parts i did make were all built from bar stock. I know some have beefed up the casting, or used brass, but how about this. I figured, hey i already have a foundry why not build some really nifty machines. Top 20 diy metal lathe plans best collections ever home.
Jul 07, 2016 the best gingery lathe video series to date. I am planning to make it roughly according to dave gingery although i am planning to make it in lost foam to get it done quicker. These are links to other peoples projects, foundries, and. July 7, 2016 makercise has been working on a gingery lathe since september last year. I have no plans to build them but appreciate the technical information. Dave gingerys atkinson differential engine youtube. The bed casting for the gingery lathe is probably the most complicated casting in the book.
Building my own gingery metal lathe another day another. You can build your own metal lathe with 7 swing and 12 centers using. Gingery, enclosed find pictures of the slip roll machine that i had just completed. Gingery lathe upgrades for the 20 champlain mini maker faire. Report comment reply nevermind me in the later videos the risers are kathe.
I used the furnace setup as described in the charcoal foundry book 1st in the build your own metalworking shop from scrap series. Firstly, the pattern needs to be made carefully, otherwise the sand cores will lock in place. Build a metal lathe, drill, and milling machine make. I would like something a little more massive for extra rigidity. Especially since i never finished the gingery lathe. In the spring of 1998 i ordered the gingery series of books on how to build a metalworking shop from scratch. Download for offline reading, highlight, bookmark or take notes while you read the metal lathe. I have been working on it for approximately six months. The charcoal foundry, gingery, david j, isbn 1878087002. Melt aluminum in a metalpail furnace, using sand, charcoal, and a clay flowerpot.
The cross slide will have to be redesigned as well in order to use the improved compound, but if you have just built the lathe, making a new cross slide and compound will be easy. Okay the headstock is complete and at this point i can use the lathe for a few applications. The guys at sell a replacement bed for the micromark 7x14 mini lathe. I started with a 5 gallon steel bucket lined with firebrick mortar for a foundry. This section has been set aside for those people who have made modifications to the original plans to remedy some of these issues.
Fine sand from the bottom of a virginia trout stream mixed with. A working lathe for turning wood, metal and plastic, built out of bicycle parts, wood, and pipe fittings. This book is part of the seven book series on building a metal shop from scrap. These are links to other peoples projects, foundries, and metal shops.
Gingery pdf results 1 12 of 30 build your own metal working shop from scrap complete 7 book series. The premier source of parts and accessories for mini. How to make a 4 jaw lathe chuck using plywood ad cogitandum et agendum homo natus est a chuck is a specialized type of clamp. Homemade wood lathe chuck constructed from baltic birch plywood, threaded rod, allen bolts, and nuts. Router practice mill cnc homemade diy forest slide mini lathe with. All of the 14 plywood ive seen were about as warped and bent as an archers bow. Throw a stone at any gathering of makers, and youre likely to hit somebody who owns a set of diysavant dave gingerys classic books on building your own machine shop by casting scrap aluminum, melted in a charcoalpowered bucket furnace, into sand molds formed by wooden patterns. Multimachine, an opensource machine tool the multimachine a complete machine shop in one tool. Pat delany multimachine box 1629, palestine, texas 75801 usa 903 723 0980 support at. The metal lathe build your own metal working shop from scrap. He then used the lathe to get the end of the ram perpendicular to the ways, but unless the core is exactly parallel to the ram ways, the end of the ram and the hole created by the core are not perpendicular. Throw a stone at any gathering of makers, and youre likely to hit somebody who owns a set of diysavant dave gingery s classic books on building your own machine shop by casting scrap aluminum, melted in a charcoalpowered bucket furnace, into sand molds formed by wooden patterns. The multimachine is a multi purpose machine tool that a semiskilled mechanic with just. Im starting out onthe gingery workshop route, but the bed casting for the lathe just doesnt feel right.
You can make an entire machine shop worth of power machine tools, using basic hardware storehome center supplies and scrap metal. Jun 23, 2018 my fist post this is a gingery lathe i built about 20 years ago i pretty much built the whole thing with minimum departures from the book. Metal lathe is also known as book 2 from the best selliing 7 book series, build your own metal working shop from scrap. At the time of selling the gingery lathe the half nut had not worn out yet but i did have to drill a hole into the cross slide to allow me to push a 14 pin through and lock the handle of the lock nut so that it didnt disengage. Well that is a fair question, and the short answer is, i have a hard time getting motivated building a lathe that is about the same size as the one i already own. On the down side, i find the use of structural steel components and some other aspects of their designs not pleasing to the eye. I decided to try to make a wood lathe for pieces up to 4 inches in diameter and about 30 inches long, although i will not be trying something that. Lean to carport plans 12x24 gingery lathe plans carnival dream deck plans cabins two story garage apartment plans log cabin floor plans and prices in nc wood wall mounted spice rack.
Here are plans to build the melting furnace and instructions for basic pattern making and molding to get your shop project under way. The metal lathe build your own metal working shop from scrap gingery, david on. Conversion of the chester champion vertical mill to cnc. Rebuilding the ram ways on my gingery shaper, version 1. The horsepower required for regular lathetype cutting tools makes them hard to use large work pieces.
There are, however, a few fine souls who have trod this path before you. If you have never used a metal cutting lathe and plan to build a gingery based lathe it will be a great learning experience, and you will never know the difference from a real lathe of the same size and the gingery lathe. Not just a how to, there are a lot of handy links on the page too. Dave gingery recommends building the pattern from 14 plywood.
Check the work piece after you place it in the chuck or other work holding device. Besides what is a laboratory without a precision indexing head or milling machine. When you consider building the gingery lathe, you will sooner or. Ive owned a set myself, for more than a decade, and at least starting on the lathe, which is the first. The multimachine is a metal lathe that can be built to. The multimachine open source concrete lathe project an almost free metal lathe, drill and milling machine accurate, and scalable to almost any size the technology used has been proven for almost 100 years easily made from scrap, steel bar and concrete mix. I downloaded the first three books in the series for kindle. Your mini lathe is just that, a mini, or small lathe. The most common size for a multimachine has 12to15 of table vertical travel and a 32 lathe swing. The only machines i used to build it were a drill press and small lathe. Jun 14, 2007 gingery lathe in action, turning a piece of aluminum between centers. Almostfree metal lathe, drill and milling machines.
The lathe has been used as part of our traditional woodworking demonstrations and it never fails to draw a crowd. Plans to build the melting furnace and instructions for basic pattern making. The multimachine open source concrete lathe project. Use features like bookmarks, note taking and highlighting while reading build a power hacksaw with vise. The best gingery lathe video series to date hackaday. First off, rolls are 36 long, made from 2 drill stem that i had plenty of. Build a power hacksaw with vise kindle edition by gingery, vincent. Charcoal is the fuel and aluminum and zinc alloys are. David j gingery publishing books written especially for inventors machinists tinkerers geniuses at large and a few others.
Yes i too am building a metal working shop from scrap using the books written by mr. I started making my own shaper based losely on gingery plans. Download it once and read it on your kindle device, pc, phones or tablets. I think you could do the same with almost any shaper plans.
Build up of a gingery lathe, patterns are done now. Gingery this content was uploaded by our users and we assume good faith they have the permission to share this book. Dont wear loose clothing or jewelry when operating the lathe. The above engine can be built from the plans in the book. Charcoal foundry is also known as book 1 from the best selling 7 book series build your own metal working shop from scrap. Gingery and simple hand methods no machine tools needed you can build a sturdy and accurate bed for a metal lathe. Makercise has built a nice oil fired foundry already so its off to the next book, gingery 2, is the metal lathe. Introduction make your own treadle lathe why this small book exists in the last twenty years or so since i built this footpowered treadle lathe, i have received many requests for drawings or plans. Well i started the lathe project and had cast the bed and feet when i was given a lathe by a friend of mine. Technology used has been proven for almost 100 years. Dave gingery machines i built his lathe,shaper milling machine. Fine sand from the bottom of a virginia trout stream mixed with bentonite clay for a binder was my molding sand. The premier source of parts and accessories for mini lathes.
The metal lathe you can build your own metal lathe with 7 swing. Charcoal foundry plans to build the melting furnace and instructions for basic pattern making and molding to get your shop project underway. One has to be asking why i would build gingery s shaper. The sand mould weighs something like 40kg, and requires to be turned over several times. How to build the atkinson differential engine isbn 1878087231. Building a metal lathe based on the following david gingerys books.
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